Welding Cell 4.0

Diakont developed the "Welding Cell 4.0" solution, which allows achievement of given probability of welding quality, increases productivity and provides the ability to quickly re-tune the equipment. The advantages are provided by the following solutions:

• the kinematic scheme of the welding gun was revised to provide mobility of the second electrode using compact servo actuators (DA99 and DA55) and to ensure independent force feedback from each electrode
• the data acquisition system was optimized to provide required performance
• processing of collected data using algorithms based on digital twin of the technological process

In comparison tests, the prototype “Welding Cell 4.0” demonstrated double increase in force repeatability and a 10% increase in productivity.